Laser welding in a vacuum - Promising welding manufacturing techniques for critical applications

Abstract


Laser welding is the method of fusion welding, and on the energy density - a highly concentrated energy sources - such as electron beam and plasma welding. Interest in laser welding due advantages that distinguish it from other welding methods such as: heat-affected zone during laser welding is very small, this ensures that the properties of the starting material and minimum deformation of workpieces; High accuracy and productivity of the process of laser welding; laser welding provides a significant depth of penetration at small width of the weld; equipment and operating costs for laser welding require a much smaller investment than the closest analogue - electron beam welding. Currently, laser welding is mainly applied to welding products of small thickness. The paper considers the current state of research in the field of laser welding in a vacuum, provide high efficiency metal penetration compared to laser welding using welding protection zone with inert gases. The advantages of laser welding in vacuum to electron beam welding, the competition which is possible while reducing the cost of high-power industrial laser.

About the authors

V. Y Belenky

Perm National Research Polytechnic University

D. N Trushnikov

Perm National Research Polytechnic University

E. M Fedoseyeva

Perm National Research Polytechnic University

I. Y Letyagin

Perm National Research Polytechnic University

G. Mladenov

Institute of Electronics of Bulgarian Academy of Sciences

E. Koleva

University of Chemical Technology and Metallurgy

References

  1. Fundamental phenomena during vacuum laser welding / Y. Arata, N. Abe, T. Oda, N. Tsujii // Proc. of ICALEO'85 Materials Processing Symp., Laser Inst. of America. - 1985. - Vol. 44. - Р. 1-7.
  2. Fundamental Study of Laser Plasma Reduction Method in High Power CO2 Laser Welding / T. Ishide, S. Shono, T. Ohmae, H. Yoshida, A. Shinmi // Proc. Of LAMP ’87, HTSJ & JLPS, Osaka. - 1997. - Р. 3-12.
  3. Deep Penetration Welding with High-Power Laser under Vacuum / S. Katayama, Y. Abe, M. Mizutani, Y. Kawahito // Transactions of JWRI. - 2011. - Vol. 40 (1). - Р. 15-19.
  4. Development of deep penetration welding technology with high brightness laser under vacuum / S. Katayama, A. Yohei, M. Mizutani, Y. Kawahito // Physics Procedia. - 2011. - Vol. 12, part A. - Р. 75-80.
  5. Reisgen U., Olschok S., Longeric S. Laser Beam Welding in Vacuum - A Process Variation in Comparison with Electron Beam Welding // 29th International Congress on Applications of Lasers & Electro-Optics, October 10-13, Anakbaev, USA (ICALEO¢ 2010). - Р. 130-136.
  6. Reisgen U., Olschok S., Jakobs S. A comparison of electron beam welding with laser beam welding in vacuum // 9th International Conference Beam Technology: Proceedings of International Conference, 24-25 April 2013, Gale, Germany. - 2013. - P. 119-127.
  7. Katayama S., Kawahito Y., Mizutani M. Latest progress in performance and understanding of laser welding // Physics Procedia. - 2012. - Vol. 39. - Р. 8-16.
  8. Punshon C., Smith S. Development of Local Vacuum Technology for the Ap-plication of Power Beam Welding to Massive Structures // Proceedings of International Congress “7th Asia Pacific IIW International Congress 2013”, Singapore, 8-10 July 2013. - P. 430-435.
  9. Effect of beam deflection oscillations on the weld geometry / D.N. Trushnikov [et al.] // Journal of Materials Processing Technology. - 2013. - Vol. 213, no. 9. - Р. 1623-1634.
  10. Effect of electron beam oscillations on the formation of the structure and properties of the welded joint / T.V. Ol'shanskaya [et al.] // Welding International. - 2013. - Vol. 27, no. 11. - Р. 881-885.
  11. Plasma charge current for control and monitoring at electron beam welding with the beam oscillation / V. Trushnikov, V. Belenkiy, A. Schavlev, A. Piskunov, А. Abdulin, G. Mladenov // Sensors. - 2012. - Vol. 12, no. 12. - Р. 1733-1744.
  12. Trushnikov D.N., Mladenov G.M., Belenkiy V.Ya. Controlling the Electron Beam Focus Regime and Monitoring the Keyhole in Electron Beam Welding // Quarterly journal of the japan welding society. - 2013. - Vol. 31, no. 4. - Р. 91-95.
  13. Trushnikov D.N., Belen’kii Ya.V. Investigation of the formation of the secondary current signal in plasma in electron beam welding with oscillations of the electron beam // Welding International. - 2013. - Vol. 27, iss. 11. - P. 877-880. doi: 10.1080/09507116.2013.796645.
  14. Kaplan A. A model of deep penetration laser welding based on calculation of the keyhole profile // J. Phys. D: Appt. Phys. - 1994. - Vol. 27. - P. 1805-1814.
  15. DebRoy T. Physical processes in fusion welding // Rev. Mod. Phys. - 1995. - Vol. 67, no. 1. - Р. 85-112.
  16. Sudniky W., Radajz D., Erofeew W. Computerized simulation of laser beam welding, modelling and verification // J. Phys. D: Appl. Phys. - 1996. - Vol. 29. - Р. 2811-2817.
  17. Sudnik W., Erofeew W., Radaj D., Breitschwerdt S.Numerical simulation of weld pool geometry in laser beam welding // Journal of Physics D: Applied Physics. - 2000. - Vol. 33, no. 6. - Р. 662-671.
  18. Theoretical description of dynamic phenomena in laser welding with deep penetration / V.A. Lopota [et al.] // 6th International Conference on Industrial Lasers and Laser Applications’98. International Society for Optics and Photonics.
  19. Лопота В.А., Сухов Ю.Т., Туричин Г.А. Компьютерное моделирование лазерной сварки для применений в технологии // Изв. РАН. Серия физическая. - 1997. - Т. 61, № 8. - С. 1613-1618.
  20. Моделирование динамического поведения сварочной ванны при лазерной и гибридной сварке c глубоким проплавлением / Г.А. Туричин, Е.А. Валдайцева, Е.Ю. Поздеева, Е.В. Земляков, А.В. Гуменюк // Автоматическая сварка. - 2008. - № 7. - С. 15-19.
  21. Numerical simulation of molten pool dynamics in high power disk laser welding / W.-I. Cho, S.-J. Na, C. Thomy, F. Vollertsen // Journal of Materials Processing Technology. - 2012. - Vol. 212. - Р. 262-275.

Statistics

Views

Abstract - 64

PDF (Russian) - 31

Refbacks

  • There are currently no refbacks.

This website uses cookies

You consent to our cookies if you continue to use our website.

About Cookies