STUDY OF THE METAL SURFACE HARDNESS IN THE AREAS OF HIGH WEAR AND TEAR OF PARTS FOR MINING MACHINES

Abstract


The paper deals with a methodological basis for determining the energy resource of mechanical transmission parts for mining machines. Based on the analysis of the accumulation of damage in metal gears, a method of estimating residual life of coarse-toothed wheels by periodically measuring the hardness of the surface layer of the teeth is justified. The regulari- ties in change of hardness of coarse-tooth gear, conditioned by a change in metal strength properties that take into ac- count the micro- and macromechanisms of plastic and elastic deformation, distortion of the metal crystal lattice with forma- tion and movement of vacancies and dislocations. Experimental setup was built and the results of laboratory experiments are given related to the process of destruction of non-standard samples under tension, pure alternating bending, combined bending and tensile loads. The parameters of the samples deformation and changes in the local hardness of the metal in the regions adjacent to the fracture surface are found. Comparison of dimensions and hardness values of the sample al- lows concluding that a larger deformation corresponds to a greater increase in hardness, their limit value for the material being in the fracture zone. It is established that the detected changes in the local hardness occurs in areas of increased stresses above the limit of proportionality and the work of fracture forces attributed to dislocations density adjacent to the fracture plane expressed in terms of hardness increment is constant.


About the authors

I. E Zvonarev

National Mineral Resources University (University of Mines)

Author for correspondence.
Email: ZVano@mail.ru
199106, Saint Petersburg, 21st line, Vasilevskii island, 2

S. L Ivanov

National Mineral Resources University (University of Mines)

Email: lisa_lisa74@mail.ru
199106, Saint Petersburg, 21st line, Vasilevskii island, 2

D. I Shishliannikov

LLC "Regional Cable Centre"

Email: 4varjag@mail.ru
614000, г. Пермь, Комсомольский пр., 34б

A. S Fokin

National Mineral Resources University (University of Mines)

Email: fokin@spmi.ru
199106, Saint Petersburg, 21st line, Vasilevskii island, 2

References

  1. Bushe N.A. Samoorganizatsiia dissipativnykh struktur v usloviiakh treniia [Self-organization of dissipative structures under friction]. Tezisy dokladov simpoziuma “Sinergetika, struktura i svoistva materialov, samoorganizuiushchiesia tekhnologii”. Moscow: Rossiiskii dom znanii, 1996, pp. 198–199.
  2. Xie Y., Williams J.A. The Generation of Worn Surfaces By the Repeated Interaction of Parallel Grooves. Engineering Department, Cambridge University, 1993, vol. 162–164, pp. 864–872.
  3. Black A.J., Kopalinsky E.M., Oxley P.L.B. Asperity deformation models for explaning the mechanisms involved in metallic sliding friction and wear – a review. Proceedings of the Institution of Mechanical Engineers. Part C. Journal of Mechanical Engineering Science. London, 1993, vol. 207, pp. 335–352.
  4. Kolomiitsov M.D. Energeticheskii metod prognozirovaniia resursa gornykh mashin [Energy method of predicting mining machines operation life]. Zapiski LGI, 1987, vol. 117, pp. 69–76.
  5. Ivanov S.L. Povyshenie resursa transmissii gornykh mashin na osnove otsenki energonagruzhennosti ikh elementov [Increasing transmission resource of mining machines through assessing energy loading of their units]. Sankt-Peterburgskii gosudarstvennyi gornyi institut imeni G.V. Plekhanova (tekhnicheskii universitet), 1999. 92 p.
  6. Ivanov S.L., Zvonarev I.E., Shishliannikov D.I. [et al.] Otsenka ostatochnogo resursa krupnomodul'nykh zubchatykh koles kar'ernykh ekskavatorov [Evaluation of residual coarse pitch gears life of mine excavators]. Gornoe oborudovanie i elektromekhanika, 2013, no. 11, pp. 28–33.
  7. Ibatullin I.D. Kinetika ustalostnoi povrezhdaemosti i razrusheniia poverkhnostnykh sloev [Kinetics of fatigue damageability and fatigue breakdown of surface layers]. Samarskii gosudarstvennyi tekhnicheskii universitet, 2008. 387 p.
  8. Ibatullin I.D. Diagnostika resursnykh kharakteristik elementov mashin [Diagnostics of machinery units’ life characteristics]. Vestnik Samarskogo gosudarstvennogo tekhnicheskogo universiteta. Tekhnicheskie nauki, 2002, no. 15, pp. 123–130.
  9. Zvonarev I.E., Ivanov S.L., Fokin A.S., Semenov M.A. Otsenka udel'noi raboty razrusheniia ne standartnykh obraztsov s uchetom lokal'noi tverdosti v zone ikh razrusheniia [Evaluation of specific fracture work of atypical samples with regard to local hardness in their fracture zones]. Materialy XIV mezhdunarodnoi zaochnoi nauchno-prakticheskoi konferentsii “Tekhnicheskie nauki – ot teorii k praktike”. Novosibirsk: Sibirskaia assotsiatsiia konsul'tantov, 2012, pp. 53–62.
  10. Ivanov S.L. Osnovy raschetnogo opredeleniia energoresursa reduktorov gornykh mashin [Basics of calculating energy resource of mining machines reducers]. Gornyi zhurnal, 1997, no. 11, pp. 29–30.
  11. Gromakovsky D.G., Malyarov A.N., Samarin Y.P. Modelling and Wear Calculation on Friction. Abstracts of Papers of the World Tribology Congress. Bath: Bookcraft Limited, 1997. 462 p.
  12. Gekker F.R. Dinamicheskie protsessy v tribosistemakh [Dynamic processes in tribosystems]. Sbornik trudov mezhdunarodnoi konferentsii “Nadezhnost' i kachestvo v promyshlennosti, energetike i na transporte”. Samarskii gosudarstvennyi tekhnicheskii universitet, 1999, part 2, pp. 19–20.
  13. Zvonarev I.E., Fokin A.S., Ivanov S.L. Otsenka kharaktera povrezhdaemosti obraztsov pri fizicheskom modelirovanii dissipativnykh protsessov iznashivaniia v zatseplenii [Assessment of samples damageability under physical simulation of dissipation processes in gear wear]. Sbornik trudov mezhdunarodnoi nauchno-tekhnicheskoi konferentsii “Protsessy i sredstva dobychi i pererabotki poleznykh iskopaemykh”. Minsk, 2011, pp. 308–311.
  14. Chiu Y. The Mechanism of Bearing Surface Fatigue: Experiments and Theories. Tribology Transactions, 1997, vol. 40, pp. 658–666.
  15. Harris T., Yu W. Lundberg-Palmgren Fatigue Theory: Considerations of Failure Stress and Stressed Volume. Transactions ASME Journal of Tribology, 1999, vol. 121, pp. 85–89.

Statistics

Views

Abstract - 62

Refbacks

  • There are currently no refbacks.

Copyright (c) 2014 Zvonarev I.E., Ivanov S.L., Shishliannikov D.I., Fokin A.S.

This website uses cookies

You consent to our cookies if you continue to use our website.

About Cookies