No 4 (2024)

INFLUENCE OF TEMPERATURE-VELOCITY DEFORMATION PARAMETERS ON STRUCTURES OF THE HEAT-RESISTANT NICKEL ALLOY
Abashev D.R., Bondar V.S., Dikovitsky P.O., Morozov S.V.

Abstract

The paper aims at predicting structures of granular heat-resistant nickel alloys after hot deformation, which is significantly influenced by temperature-velocity deformation conditions. The developed method predicts the material’s structure based on stresses and temperatures arising in it during isothermal stamping. To form a required structure in granulated heat-resistant nickel alloys (HRNA), it is rational to use the conditions of close-to-isothermal or isothermal deformation. The temperature-velocity deformation conditions, which are chosen taking into account the chemical composition of the alloy and the required degree of deformation, have a significant effect on grain sizes. To assess the material structure, a relation was determined. This dependence can be obtained by experimental studies of the samples from the HRNA material, by conducting a sludge test with various degrees of deformation and by measuring the size of the γ' phase after the test. To determine the degree of influence of the deformation rate and deformation temperature on the change in the structure, microstructure studies of samples were carried out after sludge testing of HRNA with the determination of the size of the γ' phase. The microstructure was studied with a magnification of 10,000 times. We analyzed the results of studying deformability and microstructure of the HRNA alloy. According to these results, it was found that with an increase in the deformation temperature, the γ' phase both inside and at the grain boundary at all deformation rates was greater. It should be noted that low deformation rates at temperatures above 1100 ° C lead to a significant increase in the size of the γ' phase. Also there is a slight influence of the deformation temperature starting from 1100 ° C at velocities above 0.017 s-1.
PNRPU Mechanics Bulletin. 2024;(4):5-13
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High-Cycle Tensile and Torsional Fatigue of AlSi10Mg Aluminum Alloy Produced by Selective Laser Alloying
Ilinykh A.V., Pankov A.M., Lykova A.V.

Abstract

The article presents the results of cyclic and static mechanical tests for tension and torsion of samples grown in different areas using selective laser melting from ASP35 aluminum powder. The results of macro- and microstructural studies of the obtained additive aluminum alloy AlSi10Mg are presented. It is shown that in the deposited aluminum alloy array there are pores of various sizes and unfused particles of aluminum powder. Specimens for torsion and tensile tests are made from grown cylindrical blanks using the mechanical processing method. For cyclic tensile tests, a corset shape of the working part of the sample is chosen due to high sensitivity of the resulting AlSi10Mg alloy to stress concentration. Torsional fatigue tests are carried out using samples with a cylindrical working part. A series of cyclic tests is carried out in tension and torsion in the region of high-cycle fatigue in the soft loading mode under a symmetric stress cycle. Tensile and torsional fatigue curves are plotted for different orientations of the grown samples. A comparison is made of the anisotropy coefficient values of mechanical properties during tensile and torsional fatigue and the anisotropy coefficients during static tensile and torsion tests. It was found that during cyclic torsion the coefficient of anisotropy of properties is greater than during static tests and cyclic tensile tests. Based on the results of cyclic tensile tests, the endurance limit of the considered aluminum alloy is determined for all directions of the specimen growth. An analysis of the fracture surfaces of the samples after cyclic tensile tests is carried out. It has been shown that cyclic durability is most influenced by defects in the form of pores and unmelted particles of aluminum powder.
PNRPU Mechanics Bulletin. 2024;(4):14-25
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An Express Estimation of Fatigue Strength of Composite Flanges by Infrared Thermography
Nihamkin M.S., Solomonov D.G.

Abstract

When designing structures made of polymer composite materials operating under vibration conditions, special time-consuming and long-term tests have to be carried out in order to obtain characteristics of fracture resistance due to multicycle fatigue. Full-scale parts or typical structural elements are tested in critical cases to take into account the influence of structural and technological factors. The method of IR thermography based on the use of the self-heating effect accompanying the appearance and accumulation of fatigue damage is actively developing to an accelerated assessment of the fatigue strength of materials. The purpose of this work is to develop a technique for rapid estimation of the fatigue limit of flanges made of layered polymer composite materials using the IR thermography method. The study is focused on a sample cut from a full-scale composite shell with a flange. A research technique based on block cyclic loading of samples using an electrodynamic vibration stand was developed. The amplitude of deformations of the sample in each block is maintained constant during loading, the temperature field on its surface is recorded using an IR camera. Two parameters characterizing the self-heating of the sample in each loading block were used to assess the fatigue limit: the heating rate at the beginning of the block and the value of the stabilization temperature at the end of the block. They were determined using thermograms and averaged over the most loaded zone of the sample. The heating rate at the beginning of the block and the stabilization temperature at the end of the block increase sharply when the amplitude of deformation in the loading block exceeds the fatigue limit. The values of the fatigue limit obtained using both of these parameters are consistent with each other and with the results of standard fatigue tests. The developed technique makes it possible to obtain an approximate express estimation of the fatigue limit of typical elements of composite structures under conditions of high-cycle fatigue.
PNRPU Mechanics Bulletin. 2024;(4):26-35
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Contact Problems of an Inclusion in a Plane Elastic Wedge
Pozharskii D.A., Pozharskaya E.D., Sobol B.V.

Abstract

Plane contact problems are considered for an isotropic homogeneous elastic wedge with a thin rigid inclusion of a finite length located on its bisector. The outer faces of the wedge are subject to rigid or sliding fixation. The problems are symmetric with respect to the bisector of the wedge. The inclusion is completely coupled with the elastic medium in the contact region. A tangential force is applied to the inclusion, under the action of which it is displaced along the bisector by a given value. Using the Mellin integral transform, the contact problems are reduced to integral equations with respect to tangential contact stresses, from which the integral equations of the corresponding problems for an elastic strip can be obtained by limiting passages. Special cases also include problems with one or two inclusions in an elastic plane. The main dimensionless geometric parameter is introduced, which characterizes the relative distance of the inclusion from the wedge apex. Three methods are used to solve the integral equations. The first method consists of obtaining a closed solution based on a special approximation of the kernel symbol. The second method, regular asymptotic, involves expansion of the solution in powers of a small parameter and is effective for inclusions relatively distant from the wedge apex. The third method, singular asymptotic, involves expansion of the solution into several parts and solution of the Wiener-Hopf integral equations. A degenerate solution and a superposition of boundary layer solutions are taken. This method works for inclusions located relatively close to the wedge apex. Using the three methods, a numerical analysis is performed for different types of boundary conditions, values of the wedge angle, Poisson's ratio, and the main dimensionless parameter.
PNRPU Mechanics Bulletin. 2024;(4):36-43
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Relaxation of Residual Stresses in a Surface-Hardened Prismatic Specimen with a Stress Concentrator of a Semicircular Profile under Conditions of High-Temperature Creep
Radchenko V.P., Saushkin M.N., Sishskin D.M.

Abstract

The study presents a numerical method for analyzing the relaxation kinetics of residual stresses in a prismatic sample with semi-circular notches after prior vibro-impact ultrasonic surface plastic hardening by shot peening under high-temperature creep conditions, based on the finite element method. The method includes the stage of reconstructing (recovering) residual stresses in a smooth hardened specimen based on known experimental information, solving problems of stress redistribution after notch application, and calculating the kinetics of residual stresses under creep conditions. To illustrate the method, problems are solved for a prismatic sample of 100×10×10 mm with notch radii of 0.1 to 0.5 mm from EP742 alloy at a temperature of 650°C under thermal exposure for 300 hours. The compliance of the calculated data using the developed method with experimental data and grid method calculations was verified in the special case of a smooth specimen. The kinetics of residual stress distribution due to creep from the depth of the notch root into the sample at different time intervals over 300 hours was analyzed. Based on the calculation data, it was shown that the highest relaxation rate is observed in stress concentrators with ρ = 0.1 mm and ρ = 0.2 mm, but in all cases, after 300 hours of creep, compressive residual stresses are maintained in the area adjacent to the notch as well as away from the concentrator. It is shown that the notches practically do not affect the geometry of the samples compared to the hardened smooth samples, while a reduction in the deflection of the hardened samples is observed during the creep process.
PNRPU Mechanics Bulletin. 2024;(4):43-55
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On Two-Level Models of the Taylor–Bishop–Hill Type for Describing the Elastoplastic Deformation of Polycrystalline Bodies: One Option for Solving the Problem of Uncertainty in the Choice of Active Slip Systems
Trusov P.V., Gladkikh P.A.

Abstract

One of the first two-level physically oriented models intended to describe plastic deformation was the rigid-plastic model of J.I. Taylor, the mathematical justification of which was subsequently presented in the works of J. Bishop and R. Hill. Various versions of models based on the main provisions of these pioneering works are usually called in the literature models of the Taylor–Bishop–Hill (TBH) type. Despite the prevalence of TBH-type models, they have disadvantages (the presence of a connection is a condition of incompressibility, the uncertainty of choosing a set of five slip systems when the condition of activation of six or more systems is met). Taking into account elastic deformations, introduced in the later model of T.G. Lin, made it possible to overcome the disadvantage associated with the presence of a constraint. At the same time, it became possible to realize elastic-plastic deformations when less than five slip systems are activated. However, the most important disadvantage is the uncertainty in choosing a set of active slip systems – remains. It should be emphasized that the limitation of the number of slip systems to five when the representing point in the stress space hits a vertex of a higher order than the fifth is due only to the procedure for solving the velocities (or increments) of shears and stresses. There is no physical justification for such a limitation. In this regard, since the 70s of the twentieth century, two-level elastoviscoplastic (i.e., sensitive to strain rate) models have become most widespread. It was shown that when the velocity sensitivity parameter tends to zero, the resulting solution converges to the solution of the elastoplastic model. However, in this case, the system of equations of the constitutive model becomes rigid, which leads to the need to use implicit integration schemes and a significant decrease in computational efficiency. Taking this circumstance into account, numerous attempts have been made to get rid of this most important disadvantage of TBH-type models, however, the options known to the authors are reduced to various mathematical procedures that do not have proper physical justification. In this work, we propose a version of a physically based elastic-plastic model that uses the basic provisions of TBH-type models, but is free from the disadvantages noted above. When more than 5 slip systems are simultaneously activated, they are all considered “equal” for the implementation of plastic deformation by shear. An iterative procedure is proposed to determine the rates (increments) of shears for all slip systems that are potentially active at the moment of deformation under consideration.
PNRPU Mechanics Bulletin. 2024;(4):56-69
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Simulation of Fracture in Deformable Bodies with Stress Concentrators Taking into Account the Statistical Distribution of Ultimate Strength in Structural Elements
Feklistova E.V., Mugatarov A.I., Wildemann V.E.

Abstract

To solve the problem of ensuring the strength and safety of critical structures, it is required to study their mechanical behavior at the structural level not only under normal operating conditions but also under destruction. Various methods are used to simulate destruction processes; one of them implies the reduction of the stiffness of finite elements when fulfilling the destruction criterion. When using this approach, it is important to take the heterogeneous distribution of strength characteristics of structural elements in the body’s volume into account. The paper presents a numerical study of the destruction processes of bodies with stress concentrators taking into account the stochasticity of the distribution of strength characteristics of the structural elements. We present the statement of the boundary value problem of deformation and destruction, also its solution algorithm using the finite element method. By solving a typical problem, we study the influence of the stress concentrator geometry and the characteristic size of the damage zone on the behavior of the body at the macrolevel, its bearing capacity and the kinetics of the damage accumulation process. The implementation of the postcritical stage of deformation at the macrolevel with a wide range of strength characteristics is noted. There is a threshold value of the variance of the distribution of the strength limits of structural elements, upon which the stress concentrator ceases to affect the destruction process. A significant dependence of the simulation results on the characteristic size of the destruction zone and the expediency of selecting this parameter by comparing the obtained results with experimental data are noted. When studying structural destructions it is important to take heterogeneity of the distribution of strength characteristics of structural elements into account.
PNRPU Mechanics Bulletin. 2024;(4):70-83
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The Use of a Shunted Piezoelectric Element to Ensure the Best Dissipative Characteristics of Viscoelastic Shells
Iurlova N.А., Oshmarin D.A., Sevodina N.V.

Abstract

The paper studies the dependence of the dynamic characteristics of an electro-viscoelastic system, which is a piecewise homogeneous body consisting of elastic, viscoelastic, electroelastic (piezoelectric) elements, as well as external passive electrical circuits attached to the electroded surfaces of piezoelectric elements, on the parameters determining its geometric configuration (dimensions and location of viscoelastic and piezoelectric elements, forming the system, in relation to structure and each other). In these systems, two methods of energy dissipation are used to reduce vibration: internal friction in viscoelastic materials and the conversion of mechanical vibration energy into electrical energy which is then dissipated in electrical circuits. Resistive (R) and resonant (RL) circuits are considered as examples of external electrical circuits. The study was conducted based on a numerical solution to the natural vibration problem for a thin-walled, spatial structure having the form of a semi-cylindrical shell. All possible geometrical configurations for the arrangement of viscoelastic and piezoelectric components were considered. There were found designs that could provide optimal damping properties within a specific frequency range, either via internal friction or by converting vibration energy using a piezoelectric component. As a result of a series of computational experiments, we obtained quantitative estimates demonstrating how the damping properties of the system change when each of the considered vibration energy dissipation mechanisms is used separately or jointly. The obtained quantitative estimates of changes in the dissipative properties of the shell show, in which cases both energy dissipation mechanisms lead to an increase in the damping characteristics of electro-viscoelastic systems, and in which cases they lead to a decrease.
PNRPU Mechanics Bulletin. 2024;(4):74-97
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Experimental Study of Ultimate Deformation and Fracture of FRP with Stress Concentrators
Strungar E.M., Lobanov D.S., Chebotareva E.A.

Abstract

This work experimentally studies the influence of the scale effect on the processes of initiation and development of defects in the region of stress concentrators in a structurally inhomogeneous material under quasi-static loading. Composite specimens were made of glass-textolite STEF. A through hole of different diameters located in the geometric center of the specimen was considered as a concentrator. New data on the mechanical behavior of the composite were obtained using digital image correlation (DIC), acoustic emission (AE) method and optical microscopy. In this work, experimental investigations of the mechanical behavior of composites in the hub zones have been carried out considering the structural parameters. As the hole diameter increases, the load carrying capacity decreases. The DIC method allowed us to study the evolution of inhomogeneous strain fields on the surface of the samples. A characteristic growth of cumulative energy was observed in all types of specimens regardless of the size and presence of stress concentrators, namely a smooth insignificant growth of values with a sharp spike of high energy at the end of the test. The values of spectral maximum frequencies were analyzed, additional frequency intervals were marked, and the contribution of each to the total number of signals was shown, the regularities between the frequency intervals and the presence of the concentrator on the samples were established. On the basis of the microstructural studies, the main types of defects have been identified, the data obtained confirm the results recorded by the acoustic emission. Thus, the experimental data demonstrating the presence of a scale effect of the strength of glass-reinforced plastics with concentrators depending on the structural parameters have been obtained in this work.
PNRPU Mechanics Bulletin. 2024;(4):98-112
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